Comparing impact of alternate machine assignments and sequence changes.
IRUVY FLOW
From production disruption
to optimal recovery decisions
Analyzing machine constraints, task sequences, and material bottlenecks to recommend actionable recovery options for plant managers.
Capacity Audit
WHEN THE PLAN BREAKS
When equipment stops,
When equipment stops,
what decision comes next?
Tracking how a single operational event propagates through orders, bottlenecks, and delivery commitments.
Identifying conflict points between new order priority and committed delivery dates.
Re-sequencing viable work orders and predicting downstream bottlenecks.
Leaving feasible schedule options matching worker skill levels and safety constraints.
Real-time Operational State
Orders. Tasks. Machines.
Orders. Tasks. Machines.
Materials. Outsourcing. Time.
Optimized Options
At-risk order alert.
At-risk order alert.
Bottleneck shift.
Optimal recovery plan.
Comparing delivery compliance, overtime cost, outsourcing fees, and execution feasibility.
Proving performance with minimal integration
and zero operational risk
Connecting only necessary data from CSV, Excel, ERP, or MES.
System recommends options; human supervisors review and approve.
Starting with 1-2 critical bottleneck processes per manufacturing line.
System does not issue direct PLC or machine control commands at this stage.
Current external product boundary: Level 0 Observe to Level 1 Recommend.
Targeted at discrete manufacturing
with high operational variability
Starting with recurring disruptions in make-to-order and high-mix low-volume environments.
Data & Decision Makers Present
Frequent exceptions, weekly re-planning needs, and accessible ERP/MES/Excel records
Seeking Immediate Lights-out Automation
Demanding total system overhaul, worker surveillance, or free custom software builds